Multifunctional safety systems in the minig industry

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Multifunctional underground communication, safety and automation systems in the mining industry

  •   5 5 types of reliable voice communication
  •   5 5 labor safety systems
  •   5 5 automation systems
  • 16 16 domestic and European manufacturers
Main Laws Regulating MFSS for the Mining Industry
COMPREHENSIVE SOLUTIONS WITHIN A UNIFIED INFORMATION SYSTEM
Control and Supervision of Mine Staff and Equipment within a Unified Information System

Digital Technologies

We utilize digital technologies for data transmission and ensuring reliable underground communication which allows reducing peoples movements and improve the labor productivity.

Automation Systems

Specialized software allows the dispatcher to manage the staff and mining equipment within a unified information system ensuring prompt and high-quality decision making.

Safety System

The system detects and identifies operational defects and potential hazards enabling to respond promptly and efficiently to any abnormal situations and ensuring a high level of safety when working in mines.
sas TELVIS Company is Polands largest and one of Europes biggest manufacturers of special purpose telephone sets used in specific industrial conditions. The company deals with the development and implementation of intrinsically safe as well as standard communication and dispatch alerting systems.
EMAG Scientific and Production Centre is a group of leading manufacturers and suppliers of complex innovative services and solutions in the field of safety systems. The systems and equipment produced by EMAG SPC Group successfully operate in mines, oil refineries, power plants and other industrial facilities worldwide.
ZAM-SERVIS is a private independent company dealing with maintenance, production and supply of electrical, measuring, adjustment and analytical equipment engineered for use in hazardous areas with coal seam gas and/or coal dust (??). Its headquarters is based in Ostrava city, the Czech Republic. The company has representative offices in Poland, Turkey, India, Ukraine and Russia.
IT-Industry Company is a manufacturer of equipment in the field of telecommunication technologies which provides a full cycle of operations related to designing, deployment and maintenance of any communication system and network on industrial facilities including mining companies.
COMMUNICATION AND ALARM SYSTEMS IN MINES

Contemporary underground communication systems deal with supervision and control of production processes in mines as well as alerting and searching for emergency affected people during rescue works.


 
 

Spark-proof mine phones are designed for operating under severe conditions of mines and provide the following:

  • park-proof automatic telephone communication through the all-mine automatic telephone station (ATS);
  • operative-dispatch telephone and loud-speaking communication;
  • prompt alerting of underground staff about emergencies via loud-speaking and light signaling devices.
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Shaft communication is designed to coordinate the process staff actions and control the hoist when hoisting people, cargoes and outsized equipment.


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Contemporary underground communication systems deal with supervision and control of production processes in mines as well as alerting and searching for emergency affected people during rescue works. The underground mobile radio communication is designed to ensure reliable and high-quality digital and analog communication at mining enterprises with a high level of explosion hazard, noise and interference.


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Technologies:

Communication format:

Communication standard:

Functionality:
 

Prompt personal emergency alerting to each mine worker in the underground mine from the mining dispatcher irrespective of their positions before, during and after the emergency.


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Means of alerting: Delivery confirmation: Functionality:

Loud announcement when performing blast hole drilling in surface mines. Different types of announcing are available: notification before approved blasts, alerting in case of rock slumping, etc.



Controlling by means of:
  • remote controller;
  • mobile dispatch center;
  • direct connection to the blast activating button.
SAFETY SYSTEMS IN MINES

Multifunctional safety systems are designed to reduce the risk of emergencies when performing underground works. The main purpose of the systems is to ensure safe and trouble-free operation of the enterprise and minimize losses in case of emergencies.

 
 

The mine positioning system allows monitoring location and movements of the staff and mobile equipment in underground mines. Information is transmitted from the subsystems to the dispatching office in the real-time mode with a possibility of displaying the reporting information to responsible employees.

Нормативное регулирование

  • Positioning accuracy: 20 m in the real-time mode.
  • Update rate: not more than 5 s.
  • Recovery time: not more than 6 h.
  • Average service life: at least 5 years.
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Positioning system technologies: Positioning accuracy :
 

The system is designed to prevent vehicles from running over workers and colliding with each other by means of alerting drivers by light and sound alarms. A reading sensor identifies radio tags of other vehicles and workers located in the vehicles path.

 

Searching for and locating people under debris and in limited visibility conditions in case of accidents and during rescue operations. The system consists of subscriber modules and a manual terminal.

Statutory Regulation

  • Operating during an accident and within 36 h after it.
  • Locating through slump rocks: at least 20 m.
  • Positioning accuracy: 2 m.
  • Recovery time of the subsystem stationary part: not more than 30 min.
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Continuous video surveillance of the main process sites to monitor safety when working in underground mines with a risk of gas explosions, fire or extreme climatic conditions (high humidity, temperature).



Information can be transmitted to the surface:

  • via a phone line;
  • via a fiber optic cable;
 

The use of mine gas analyzers allows monitoring the atmosphere in enclosed mines continuously, detecting dangerous methane concentrations and taking measures for its evacuation in good time.



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Sensor type: Functionality:
Comprehensive Solution for Monitoring the Aerologic Conditions:
AUTOMATION

Mine production process automation systems improve the labor productivity considerably due to efficient control, data collection and mine equipment operation monitoring. Mining industry automation allows transferring some of authorities related to production management and decision making from humans to the artificial intelligence.

 

The system controls issuing of fuel for equipment. This includes recording the RFID tag code of the worker who has requested fuel, checking the workers authority to receive the fuel, registering the consumption, time and the vehicle RFID tag.



Functionality:
  • issuing fuel to authorized workers only;
  • identifying the worker and the vehicle fuel is issued for in the real-time mode;
  • transmitting information to the fuel control and accounting system;
  • statistics of fuel consumption by particular vehicles;
  • minimizing the possibility of fuel stealing in mines.
 

The application is used to control explosive material transportation to the blasting operation site. Any handling of explosive agents is accompanied with registering the barcodes on the package that are read by TE-02 terminals and immediately sent to the accounting system.



Functionality:
  • registering warehouse operations: receiving orders, transporting blasting supplies between warehouses;
  • registering during production processes: issuing to the blasting operation site, returning the unused supplies to the warehouse;
  • recording events to the terminal;
  • generating reports: state of stocks in warehouses, consumption at work stations, location of warehouses, responsible persons.
 

Continuously operating conveyor scales are used to measure the conveyor capacity (weight flow) and calculate the overall mass. They are designed to be used under severe conditions and in atmospheres with methane explosion hazard.

 

The rock ash content meter is designed for continuous measurement of the ash content in solid fuel.



Continual conveyor ash content meter is designed for continuous measurement of ash content in solid fuel on the conveyor belt. The device immediately provides information about the ash content in the coal on the conveyor belt, irrespective of any changes in the layer thickness, granularity or surface irregularities and with a minimum effect of water content. It is designed to be used in explosion hazardous atmospheres.



Portable ash content meter allows analyzing the coal quality in the bin.

 
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Sensor Type: Material type: Functionality:
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MULTIFUNCTIONAL COAL MINE SAFETY SYSTEM CHARACTERISTICS

WHO WE WORK FOR

Mines

Processing plants

Surface mines

PROJECTS

Our staffs experience and high level of professionalism allow solving crucial problems in the face of digital transformation of the mining industry. We can help in developing, introducing and integrating new systems and solutions that will improve production automation, reduce expenses and provide better control of production processes and labor safety. The underground communication, safety and automation systems we have implemented have been introduced at mining industry facilities including Mayskoye, Birkachan and Tsokol deposits; Goltsovoye, Dukat, Komsomolskiy, Lomonosovskiy GOK, Verkhotinskiy GOK, Zapolyarnaya mines, etc.


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